Separation of oil/water mixture using wetting materials has been extensively investigated. However, the wastes released in industrial processes such as multi-phase liquids extraction, food industries or chemical reaction contain more complicated liquids components. The technology presents a novel strategy to prepare a broad range of superlyophobic materials based on polydopamine (PDA) mediated coating. The results demonstrate that the deposition of PDA nanoparticles enhances the growth of silicone microsheets (SMS), which increases trapped air fraction and results in superlyophobicity towards high surface tension liquids and superlyophilicity to liquids with surface tension smaller than 30 mN/m.
Superlyophobic sorbents generated from melamine foam and polyurethane foam can absorb various oils with capacity from 53 g/g to 120 g/g (melamine foam) and from 26.5 g/g to 52.5 g/g (polyurethane foam), depending on the oil type and density. High absorption capacity of porous foams towards oils makes them possible to remove low surface tension liquids from a batch of high surface tension immiscible organic liquids such as formamide or diethylene glycol. On the other hand, superlyophobic membranes fabricated from stainless steel mesh, cotton fabric and filter papers can filter chloroform and carbon tetrachloride from water and formamide with efficiency higher than 96%. All as-prepared superlyphobic materials show excellent regeneration. The preparation of superlyophobic materials introduced in this work opens a general strategy for separation of immicible liquids by both static and continuous methods.
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